Analisis Kecacatan Pakan Ikan Berbasis Seven Tools dan New Seven Tools di PT XYZ
Abstract
Kecacatan produk pakan ikan dapat menurunkan kualitas produk dan efisiensi proses produksi sehingga diperlukan pengendalian kualitas yang efektif. Penelitian ini bertujuan menganalisis persentase kecacatan, mengidentifikasi faktor penyebab, serta menyusun usulan perbaikan menggunakan metode Seven Tools dan New Seven Tools. Penelitian menggunakan data produksi dan kecacatan PT XYZ periode Agustus 2025-Januari 2026. Hasil penelitian menunjukkan total produksi sebesar 337 ton dengan produk cacat sebesar 29,5 ton. Jenis kecacatan terdiri atas oversize (31%), bercak (25%), undersize (24%), dan kadar air (20%), dengan oversize sebagai kecacatan dominan. Faktor penyebab utama berasal dari aspek manusia dan mesin. Usulan perbaikan diprioritaskan pada penyusunan standar inspeksi, kalibrasi alat ukur, pengecekan mesin extruder, dan pengendalian kondisi dryer. Penerapan usulan tersebut diharapkan dapat menurunkan tingkat kecacatan dan meningkatkan kualitas produk.
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